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1953 Ford F-100 Helix CornerKiller RX IFS Install - Independent Thoughts

Helix's New CornerKiller RX IFS For Old Trucks
By Staff
1953 Ford F100 Helix Corner Killer Rx Ifs Install Installation Parts
Every day there are people thinking about plunking down their cold, hard cash for an independent front suspension setup for their vintage truck. The demand of today's classic trucks is far beyond what was expected of them in the past (not in the utilitarian sense-far from it in fact). Trucks are almost expected to ride and handle like most cars these days-which is a bit of a stretch-but there are cars on the market now that will start to apply the brakes for you when you get close to an object! The argument that these kind of ultra-modern features are making up for careless, distracted, and totally non-mechanically minded "drivers" is for another time and place. Nonetheless, most people now want their old truck to ride less like, well, an old truck.

1953 Ford F100 Helix Corner Killer Rx Ifs Install Stock Suspension Setup
Here we have your basic stock... 
   
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1953 Ford F100 Helix Corner Killer Rx Ifs Install Stock Suspension Setup
Here we have your basic stock suspension setup on a '53-56 Ford F-100. Obviously there's a bit of work that needs to be done to strip the frontend of its parts as shown here.
1953 Ford F100 Helix Corner Killer Rx Ifs Install Jackstand Safety
After more work, everything... 
   
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1953 Ford F100 Helix Corner Killer Rx Ifs Install Jackstand Safety
After more work, everything is stripped from the front of the frame, except the bumper, which helps hold the framehorns in place during the install. With the frame safely on jackstands, it will need to be leveled from front to back as close as possible. A traditional bubble level should work. For those who need to really know how level things are, there are digital levels out there.
1953 Ford F100 Helix Corner Killer Rx Ifs Install Original Crossmember
One of the first things that... 
   
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1953 Ford F100 Helix Corner Killer Rx Ifs Install Original Crossmember
One of the first things that needs to be done is to make patterns for the boxing plates of the inside of each framerail from the original front crossmember back to the transmission crossmember, or about 36 inches. The boxing plates should be made from 1/8-inch mild steel, and cold-rolled is preferred over cheaper hot-rolled steel. You'll need at least 6-feet of it, by 6 inches wide.
1953 Ford F100 Helix Corner Killer Rx Ifs Install Welding Penetration
With the boxing plates cut... 
   
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1953 Ford F100 Helix Corner Killer Rx Ifs Install Welding Penetration
With the boxing plates cut to fit and the frame prepped, it's time to tack weld them in place. Don't forget to chamfer or bevel each edge of the boxing plates and the frame where the two meet for proper weld penetration.
1953 Ford F100 Helix Corner Killer Rx Ifs Install Metal Warping Prevention
Remember to jump around while... 
   
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1953 Ford F100 Helix Corner Killer Rx Ifs Install Metal Warping Prevention
Remember to jump around while tack welding the perimeter to avoid warping or misalignment. The same rule applies when it comes time to fully weld the boxing plates in; give them some time to cool between welds if needs be. Next, dress the welds with a grinder to smooth things out, but not to remove too much metal. Avoid hard stones for grinding. They can quickly and deeply scar the surface you are trying to make nice. Try rubber-backed 36-grit sanding discs instead and replace them often.
1953 Ford F100 Helix Corner Killer Rx Ifs Install Tig Welding Tool
Next, grab the TIG-welded... 
   
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1953 Ford F100 Helix Corner Killer Rx Ifs Install Tig Welding Tool
Next, grab the TIG-welded Helix CornerKiller RX crossmember and dress all the edges to be welded with an aforementioned 36-grit sanding disc. Doing this will help for clean welding and make it so you won't have to remove it and do it later after the crossmember is in place.

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