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1972 Chevy C-10 LS1 Engine Install - More Fun With Fuel Injection

1972 Chevy C10 Ls1 Engine Install Pump Reservoir
The other side of the low... 
   
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1972 Chevy C10 Ls1 Engine Install Pump Reservoir
The other side of the low pressure return hose simply gets cut to length and tightened down with a hose clamp onto the tube coming out of the pump reservoir.
1972 Chevy C10 Ls1 Engine Install Flare Nut Wrench
This is the pressure side... 
   
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1972 Chevy C10 Ls1 Engine Install Flare Nut Wrench
This is the pressure side of the pump where the adapter fitting is. It is a tight fit from the 45-degree bend in the line and the motor mount, but it worked. For final tightening I used a flare nut wrench to avoid rounding off any of the fittings.
1972 Chevy C10 Ls1 Engine Install Engine Harness
In the box is all the stock... 
   
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1972 Chevy C10 Ls1 Engine Install Engine Harness
In the box is all the stock stuff we eliminated from the stock 5.3L LS engine down at Turn Key; their svelte new harness is below. The Turn Key harness makes the wiring and controls of the LS a fairly straightforward deal.
1972 Chevy C10 Ls1 Engine Install Electric Fans
Also mentioned earlier was... 
   
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1972 Chevy C10 Ls1 Engine Install Electric Fans
Also mentioned earlier was a separate, smaller harness from Turn Key that is basically the relays for two electric fans, the fuel pump, and a small four-fuse panel for the incoming power supply. All of these things need to be mounted somewhere along with the Delfi ECU, which is quite small.
1972 Chevy C10 Ls1 Engine Install Power Drill
I figured a simple sheetmetal... 
   
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1972 Chevy C10 Ls1 Engine Install Power Drill
I figured a simple sheetmetal panel mounted on the back of the radiator core support would suffice. After cutting the panel to size, I began laying out the parts in an orderly fashion using a tape measure and a square before drilling any holes. Stainless 10-24 button head Allens, washers, and Nyloks mount everything nice and solid. Don't forget antiseize on the stainless.
1972 Chevy C10 Ls1 Engine Install Engine Harness Wiring
I figured a simple sheetmetal... 
   
  read full caption
1972 Chevy C10 Ls1 Engine Install Engine Harness Wiring
I figured a simple sheetmetal panel mounted on the back of the radiator core support would suffice. After cutting the panel to size, I began laying out the parts in an orderly fashion using a tape measure and a square before drilling any holes. Stainless 10-24 button head Allens, washers, and Nyloks mount everything nice and solid. Don't forget antiseize on the stainless.
1972 Chevy C10 Ls1 Engine Install Performance Fuel Injector
We'll get into wiring the... 
   
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1972 Chevy C10 Ls1 Engine Install Performance Fuel Injector
We'll get into wiring the power and grounds of the harness next month, but here's a glimpse of how clearly everything is labeled from Turn Key. This makes it quite easy to follow their schematic.
1972 Chevy C10 Ls1 Engine Install Power Supply
Now, the electric fans and... 
   
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1972 Chevy C10 Ls1 Engine Install Power Supply
Now, the electric fans and Griffin radiator from Southern Rods and Parts can be mated up. With the 14-inch fans butted together, they fit perfectly in the core space. The Griffin radiator is a direct replacement for the stock '67-72, but with hose provisions for the LS engine, which was specified when ordering it.
1972 Chevy C10 Ls1 Engine Install Southern Rods And Parts
When you have the fans positioned... 
   
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1972 Chevy C10 Ls1 Engine Install Southern Rods And Parts
When you have the fans positioned properly, stick the provided little square foam spacers to the front of their frames so they come between the fans and the radiator core. Now, insert what acts like a two-piece zip tie through the fan mounts, through the delicate core, and out the front side.
1972 Chevy C10 Ls1 Engine Install Engine Swap Finish
You can see the two-piece... 
   
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1972 Chevy C10 Ls1 Engine Install Engine Swap Finish
You can see the two-piece zip ties sticking out the front of the core here and the small black squares against the core--these are the other halves of the zip ties. Trim the excess off once they are tightened down evenly.
1972 Chevy C10 Ls1 Engine Install Fuel System Installation
Well, that's about all the... 
   
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1972 Chevy C10 Ls1 Engine Install Fuel System Installation
Well, that's about all the time we have this issue. Next month I'll go through the fuel system and show how to make your existing gas tank work with the EFI. We'll also tackle the TV and throttle cables, final wiring, and exhaust. If everything goes well, I'm hoping to fire this puppy up and be back on the road. Stay tuned!
Turn Key Engine Supply
760.941.2741

turnkeyenginesupply.com
Classic Performance Products
www.classicperform.com
Southern Rods And Parts
www.southernrods.com
Dave's Goldenwest Truck
6972 Garden Grove Blvd
Westminster
CA  92863
Sanderson Headers

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