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1968 Ford F-100 Front & Rear Bumper Install - Bumpside Build-On

1968 Ford F100 Front Rear Bumper Install Factory Drill Holes
These are the factory holes... 
   
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1968 Ford F100 Front Rear Bumper Install Factory Drill Holes
These are the factory holes on the rear frame horns where the brackets will mount.
1968 Ford F100 Front Rear Bumper Install Rear Bed Crossmember
Here the rear is all setup... 
   
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1968 Ford F100 Front Rear Bumper Install Rear Bed Crossmember
Here the rear is all setup and ready to go. I have the hardware for each side laid out within reach. After unpacking the bumpers, I used their boxes as protection for the chrome as well as my knees.
1968 Ford F100 Front Rear Bumper Install Under Bed Gas Tank
One other thing I had to do... 
   
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1968 Ford F100 Front Rear Bumper Install Under Bed Gas Tank
One other thing I had to do was make access to the forward bumper bracket bolt from the inside. I moved the stock rear crossmember back as far as I could to make room for the new under-bed gas tank I had installed already. Those in a similar situation will have to hole-saw an opening to get in there with a socket.
1968 Ford F100 Front Rear Bumper Install Rear Bumper
After playing with things... 
   
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1968 Ford F100 Front Rear Bumper Install Rear Bumper
After playing with things for a bit, it seemed easier to bolt both sets of brackets to the frame before putting the rear bumper on. Here's what it should look like from under the truck.
1968 Ford F100 Front Rear Bumper Install Protection
Here the rear is all setup... 
   
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1968 Ford F100 Front Rear Bumper Install Protection
Here the rear is all setup and ready to go. I have the hardware for each side laid out within reach. After unpacking the bumpers, I used their boxes as protection for the chrome as well as my knees.
1968 Ford F100 Front Rear Bumper Install Licence Plate Lights
I'm sure you need license... 
   
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1968 Ford F100 Front Rear Bumper Install Licence Plate Lights
I'm sure you need license plate lights in every state in the country, so I also got a pair of stock style replacements from BOTP. These pop right into the holes on each side of the license plate area in the rear bumper.
1968 Ford F100 Front Rear Bumper Install Finished Installation
After I wiped all my grubby... 
   
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1968 Ford F100 Front Rear Bumper Install Finished Installation
After I wiped all my grubby hand prints off, things were looking pretty sharp. This was a big help for me since my truck was a Flairside (Ford speak for stepside) complete with an aforementioned blacksmith bumper!
1968 Ford F100 Front Rear Bumper Install Front Frame Horns
The front bumper on these... 
   
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1968 Ford F100 Front Rear Bumper Install Front Frame Horns
The front bumper on these trucks is fairly straight forward, or at least it should be. There are no bumper brackets per say; the bumper bolts straight to the front frame horns. This leaves little adjustment, especially if someone or something unwantingly "adjusted" it at any point in time.
1968 Ford F100 Front Rear Bumper Install Bumper Bolt Holes
Some time ago, my truck was... 
   
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1968 Ford F100 Front Rear Bumper Install Bumper Bolt Holes
Some time ago, my truck was subject to this style of "adjusting", and came with a tweaked front bumper and mangled left front fender. As best I could tell, the frame horns seemed fairly straight though-until now. With the new front bumper held in place, there seemed to be a little discrepancy in where the bumper bolt holes should be.
1968 Ford F100 Front Rear Bumper Install Center Of Bumper
To figure out just where the... 
   
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1968 Ford F100 Front Rear Bumper Install Center Of Bumper
To figure out just where the holes were off, I had to find the middle of the bumper and compare that to the center of the grille. I found the center of the license plate mounting holes and the center of the top bumper bolt holes and these gave me a good idea of the overall center of the bumper.
1968 Ford F100 Front Rear Bumper Install Welding Job
It seemed like the left frame... 
   
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1968 Ford F100 Front Rear Bumper Install Welding Job
It seemed like the left frame horn was mostly the culprit. I don't have a port-a-power set or a frame straightening table, so I would have to slot the holes.
1968 Ford F100 Front Rear Bumper Install Pneumatic Body Saw
For me, the easiest way to... 
   
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1968 Ford F100 Front Rear Bumper Install Pneumatic Body Saw
For me, the easiest way to do this was to use a small pneumatic body saw to get in the hole and cut clean lines. A torch would have made a bit of a mess and it was too small to get in there with a cutoff wheel.

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