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Air Ride Technologies ARC4000 RidePro Control System Install - The Dirty Thirty Nine

Time To "Air" Things Out...Suspension-Wise, That Is
June, 2009
By Rob Fortier
Air Ride Technology Full Assembly
Air Ride Technology Engine View
Air Ride Technology Kit
Dirty's airbags will utilize... 
   
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Air Ride Technology Kit
Dirty's airbags will utilize Air Ride Technologies' tried-and-true ARC4000 four-way RidePro control system. The manually controlled setup is easy to install, and even easier to operate.
Air Ride Technology Location Check
First thing you want to do... 
   
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Air Ride Technology Location Check
First thing you want to do before installing any ride control system is to configure the location of all the components. Always keep in mind the necessity of providing as much "shelter" from ensuing road debris (mainly moisture) as possible when choosing the location for the compressor.
Air Ride Technology Big Red Solenoid Mounted
I decided to mount the Big... 
   
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Air Ride Technology Big Red Solenoid Mounted
I decided to mount the Big Red solenoid/valve assembly inside the left framerail. Using a piece of cardboard, I traced the outline of the body and marked the holes so I'd have an accurate template for drilling the frame.
Air Ride Technology Ride Pro
In order to space the solenoids... 
   
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Air Ride Technology Ride Pro
In order to space the solenoids off the `rail a bit, I sandwiched a piece of C-channel in-between, which ended up making it easier to mount in the end, as well.
Air Ride Technology Limited Space Placement
With limited space and only... 
   
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Air Ride Technology Limited Space Placement
With limited space and only having "straight" fittings for the gauge air lines (rather than 90-degree ones), it was best to install the smaller air lines before mounting the solenoid to avoid kinking.
Air Ride Technology Wiring Harness
And since they'll all be terminating... 
   
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Air Ride Technology Wiring Harness
And since they'll all be terminating in the same location, I decided to mimic Air Ride's wiring harness by routing the smaller lines in one nylon wire loom rather than having to use a zillion zip ties from one end to the other. It not only looks appropriate, but it'll be easier to secure one loom rather than four individual lines to the framerail.
Air Ride Technology Wirig Harness
As mentioned, the wiring harness... 
   
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Air Ride Technology Wirig Harness
As mentioned, the wiring harness for the controls comes in a pre-determined length as well as with plug ends for quick connection to the control panel/Big Red solenoid. Doesn't get much easier than that, does it?!
Air Ride Technology Big Red Mounted
Once ol' Big Red was mounted... 
   
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Air Ride Technology Big Red Mounted
Once ol' Big Red was mounted securely, I bundled up all the solenoid valve wiring nicely with zip ties. In the future, since the solenoids are in close proximity to the exhaust, I'll make up a sheetmetal heat shield to protect everything from getting damaged.
Air Ride Technology Wiring And Air Lines
The wiring and air lines were... 
   
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Air Ride Technology Wiring And Air Lines
The wiring and air lines were routed up the left-side framerail before terminating at the control panel inside the cab. Along with the harness plugs, there are two separate wires (gray/red) for each gauge--the gray connects to the light (which also gets grounded) and the red wires to the ignition switch.
Air Ride Technology Control Panel
For the time being, the upper... 
   
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Air Ride Technology Control Panel
For the time being, the upper A-pillar will be home for the control panel until the interior moves further along. In the future, I'll most likely relocate the controls out of site.
Air Ride Technology Compressors
Now, onto the compressor(s).... 
   
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Air Ride Technology Compressors
Now, onto the compressor(s). As you can see, I've got two pictured: the kit includes the smaller of the two; the larger Viair (ARC7000) is an add-on, which I'll be using to power up the frontend with the Thomas (ARC5001) controlling the rear.
Air Ride Technology Larger Viair Compressor
The larger Viair compressor... 
   
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Air Ride Technology Larger Viair Compressor
The larger Viair compressor was installed just as the directions indicated the smaller one should (just had to use a different T off the tank for the pressure switch)...
Air Ride Technology Viair Compressor
...It's recommended you keep... 
   
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Air Ride Technology Viair Compressor
...It's recommended you keep the compressor as close to the supply tank as possible, and remember to include a minimum 20-amp inline fuse between the switch and battery.
Air Ride Technology Compressor Final Location
For the time being, I've mocked... 
   
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Air Ride Technology Compressor Final Location
For the time being, I've mocked the compressor/tank for the rear to mount off the shock crossmember--and will likely stick with this location. For regular use, the additional components aren't necessary, especially if you're building on a budget.
Air Ride Technology Plumbing And Wiring Diagram
The provided plumbing/wiring... 
   
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Air Ride Technology Plumbing And Wiring Diagram
The provided plumbing/wiring diagram for the ARC4000 was taped to Dirty's cab during the entire installation--complete with my hand-drawn addition of the second supply source!
Air Ride Technologies Total Cost Involved
1416 W. Brooks St., Dept. SRM
Ontario
CA  91762

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