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Keisler Automotive Engineering Tremec Five Speed Transmission Install - Bumpside Builds On
Maximum Overdrive / Minimum Cost 5-Speed Trans From Keisler Engineering
From the May, 2009 issue of Classic Trucks
By Grant Peterson
It's hard to keep up with traffic these days, let alone the Joneses. Anyone who owns and drives a classic vehicle (especially a truck) on the highway today knows it's a dangerous game--particularly to avoid being rear-ended by someone who thinks the speed limit sign said 100 mph. Try as we may, those with stock or even updated `60s-70s drivetrains still feel like we're sitting still as regular traffic whizzes by. Those in not-so-metropolitan areas have it a little easier than us in the big cities, but who with three pedals wouldn't like to cruise a bit faster and easier between point A and B? Those who travel in their classic truck any moderate distances know a four-speed gearbox--let alone a heavy-duty unit with a granny first, a non-syncro three-speed, or even a three-speed automatic, for that matter--is a handful (pun not intended) Most of us are aware of the high-buck five- and six-speed transmissions out there that work very well and can handle buckets of horsepower and torque. But what if you only have a a moderate situation--that is, moderate power AND budget? Keisler Engineering has been dealing with Tremec transmissions for over 10 years now and has many direct-fit five- and six-speed conversion kits for four-speed and automatic applications. Recently, they branched out to offer a "universal/street rod" five-speed Tremec T45R, Tremec TKO series, and six-speed Tremec T56 kits for those of us with more basic transmission needs. The T45R is a transmission you are probably not familiar with unless you own a '96-04 Ford Mustang. It is a production five-speed Overdrive manual trans Tremec produced for Ford that is in a compact package with a good shifter location. The OEM T45R was soon plagued with hard gear-grinding shifts as well as First and Reverse pop-out problems. Keisler saw this problem in the huge Mustang market and soon figured out a permanent fix, which is now patent pending. The Keisler remanufactured T45R includes all-new upgraded carbon-fiber synchronizers, bearings, seals (and gears as required), the aluminum alloy case, and an all-new billet PRO shifter with internal spring biasing for positive, crisp shifts. Not only that, but they have also been able to beef them up, conservatively rating them to handle 350 to 425 lb-ft of torque depending on which stage you choose. Keisler went even further to design a front cover for the T45R that would allow them to cut off or "divorce" the integral bellhousing for the stock modular two-, three-, and four-valve Ford engines and make the trans work with most any conventional Chevy, Ford, and Mopar small- and big-block engine. This means you can bolt up this surprisingly affordable five-speed Overdrive tranny to your favorite powerplant (many of you with a four-speed in your truck already can use the T45R with your stock bellhousing and mechanical clutch linkage) and drop your cruising revs by 33 percent. Using Keisler's Speed Analyzer on the website, if I had a wide-ratio four-speed in my truck coupled with my 3.50:1 ring-and-pinion and 255/55R18 rear tire size, my rpm would drop from 2,700 down to 1,800 at 65 mph! The T45R's 0.67:1 overdrive ratio cut a whopping 1,000 rpm at 80 mph, and its First gear ratio will make it launch like a 4.11 ring-and-pinion. Just think about the improved gas mileage over an old manual or non-OD automatic, not to mention the fun around town and comfort on the highway. You can also upgrade to a hydraulic actuator kit to easily operate the clutch without any mechanical linkage to bind, jam, or get in the way.  Here's my new beautifully...  Here's my new beautifully powdercoated blue (optional) Keisler Tremec T45R five-speed. This one differs from what most of you would need, only because of my engine being basically what the OE version of this trans was designed for, but Keisler figured out how to make it work for the non-late-model-engine crowd. For the record, the T45R's gear ratios are as follows from First to Fifth: 3.37, 1.99, 1.33, 1.00, 0.67, and 3.22:1 for Reverse. |  This is the T45RS Essentials...  This is the T45RS Essentials Kit, which is what most people would need to make the switch. The trans has been converted to run a multitude of bellhousings to adapt it to most small- and big-block Chevy, Ford, and Mopar engines. The Essentials Kit also comes with a heavy-duty Spicer slip yoke, speedo drive gear or electric speed sensor, backup light harness, pilot bearing, hardware kit, isolator mount, shift knob, install manual, and the 12-month warranty. This is all about a grand less than the entry-level TKO five-speed. |  As mentioned, at this point...  As mentioned, at this point you can run most common '60s-and-up Chevy, Ford, and Mopar engines behind a Keisler remanufactured and beefed-up Tremec T45R transmission. About the only things Keisler leaves out of the Essentials Kit are the bellhousing and the shift handle because of the optional configurations of both. In many cases, you could even use your existing bellhousing and mechanical clutch linkage. |  For those who are switching...  For those who are switching from an automatic or those who are tired of dealing with a worn-out linkage, Keisler offers a hydraulic throwout bearing/clutch actuator kit to smooth things out. It features a race-duty throwout bearing and Wilwood master cylinder as well as their exclusive bleedable braided/hard line combo. This kit will provide lots of extra room for headers, exhaust, custom frames, plumbing, steering, or just about anything under your truck. |  For those who also need a...  For those who also need a clutch, Keisler offers high-quality ceramic metallic dual-friction SACHS clutch discs and pressure plates to coincide with the T45R trans. The diaphragm-style pressure plate provides easy pedal effort and is computer balanced for long life. |  Well, it was time to get to...  Well, it was time to get to work. The old transmission had to come out. Once the driveshaft, starter, shifter, and tranny crossmember were removed, I raised the tranny jack into place and carefully separated the tranny from the engine. |
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