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1975 Chevrolet Cheyenne Power Steering Upgrade - No More Ragtime

Update Your Power Steering With Borgeson and CPP
By Rob Fortier
Power Steering
All you need to upgrade your... 
   
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Power Steering
All you need to upgrade your C-10's steering: Saginaw 800 power steering box from CPP, U-joints (1xDDx1x48 and 3/4xDDx13/16-36), and a Double-D intermediate shaft from Borgeson. The 36-spline joint is the vibration reducer model, which features a urethane interior designed to limit the amount of vibration transmitted to the steering wheel.
Power Steering
Up until recently, the old... 
   
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Power Steering
Up until recently, the old Saginaw seemed to be holding up decently-until someone pointed out the fact that it was pretty loose. Hey, it wasn't leaking or squeaking, it just took a bit more effort to relay communication to the wheels than it should have.
Power Steering
I'm pretty neutral about rag... 
   
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Power Steering
I'm pretty neutral about rag joints. I've never had a problem with one in the past, but still, just the fact that the word "rag" is used in a steering component doesn't sit too well with me. No worries, it will soon join the real rags leftover from the conversion-in the trash.
Power Steering
As for the stock steering... 
   
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Power Steering
As for the stock steering column slip joint, well, there's no question its time had come and gone-quite some time ago at that!
Power Steering
It doesn't matter if you start... 
   
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Power Steering
It doesn't matter if you start the removal process at the column or the pitman arm; I chose the latter, making sure the front wheels (suspension loaded) were pointed straight forward before pulling the arm off the box. Typically, the OE sway bar won't cause interference, but if you're using low-profile frame mounts like me, it might get in the way.
Power Steering
Assuming your system is "wet,"... 
   
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Power Steering
Assuming your system is "wet," it's not a bad idea to throw a drip pan, towel, or what have you beneath the box when removing the power steering hoses.
Power Steering
To keep the remaining fluid... 
   
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Power Steering
To keep the remaining fluid in the system and off your chassis and driveway, cap the lines off and tuck them aside for the time being, as shown.
Power Steering
Continuing on with the removal... 
   
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Power Steering
Continuing on with the removal process, the rag joint is secured to the box's output shaft with two bolts.
Power Steering
The upper collar is held in... 
   
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Power Steering
The upper collar is held in place with a single-bolt clamp; once undone, the intermediate shaft can be removed for good.
Power Steering
Space is tight, so it's probably... 
   
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Power Steering
Space is tight, so it's probably easiest to undo the steering box with an air ratchet-just make sure to break them loose manually, unless you enjoy slamming your knuckles real hard!
Power Steering
If you're going it alone,... 
   
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Power Steering
If you're going it alone, secure the box to the frame before removing the last mounting bolt. I did so with a large C-clamp, which worked perfectly.
Power Steering
Since the old box was removed... 
   
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Power Steering
Since the old box was removed with the wheels straight, I took the new Borgeson joint and centered the output shaft before installing the new steering box. In doing so, I realized how much difference there would be when the shaft made one full turn less than the stock one.

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