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Make Your Bed! - Installing A Classic Chevy Pickup Bed

Do It Right, Do It Once, And Never Look Back
By Rob Fortier
Chevy Pickup
Chevy Pickup
Sure, it looks pretty decent... 
   
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Chevy Pickup
Sure, it looks pretty decent now, but the bed was anything but presentable, as you will see.
Chevy Pickup Bed Removal
Back when the torque-tube... 
   
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Chevy Pickup Bed Removal
Back when the torque-tube rearend and its affiliates were discarded...
Chevy Pickup Bed
...the old bed was removed... 
   
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Chevy Pickup Bed
...the old bed was removed from the frame, never to be remated to the chassis ever again.
Chevy Pickup Deceased Rodent
Along with being attached... 
   
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Chevy Pickup Deceased Rodent
Along with being attached to the frame with a piece of heavy steel, a remnant from an industrial shelving unit, the bed also served as a resting place for deceased rodents.
Chevy Pickup C Clamp
After only a few trips around... 
   
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Chevy Pickup C Clamp
After only a few trips around town, I'd notice an increasing rattle out back--the welds had broken loose from the rear cross sill brace. An available C-clamp was called to duty to temporarily fix the problem.
Chevy Pickup Side Panels
Realizing the existing bed... 
   
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Chevy Pickup Side Panels
Realizing the existing bed box was close to being "beyond" repair, I contacted Chevs of the 40s for a brand-new set of shortbed side panels, complete with stake pockets and pre-drilled fender-mounting holes--just like the originals.
Chevy Pickup Front Panel
Considering the front panel... 
   
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Chevy Pickup Front Panel
Considering the front panel was worse off than the sides, a new one of those was also ordered from Chevs of the 40s.
Chevy Pickup Cross Sill
As for the fate of the old... 
   
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Chevy Pickup Cross Sill
As for the fate of the old rear cross sill, Bruce Horkey thankfully recommended that way back when the wood kit was ordered, so I was set on that part. Now, all the parts were pre-fit before being sent off for a fresh coat of paint at JBC.
Chevy Pickup Cross Sill Placement
Front cross-sill placement... 
   
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Chevy Pickup Cross Sill Placement
Front cross-sill placement is easy to figure out, but make sure the holes drilled in the vertical side face forward, as they're meant to mount to the front panel. The galvanized clips slide onto the bottom of the brace, while the canvas piece goes between the wood spacer block and the frame. Also, make sure you use the center-drilled pieces up front; the offset ones are used on the rear-center brace.
Chevy Pickup Front Brace
Using the longer carriage... 
   
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Chevy Pickup Front Brace
Using the longer carriage bolts, I attached the front brace to the chassis as shown. I made sure not to completely tighten the nuts, as I wanted to be able to manually coerce them for fitting later.
Chevy Pickup Center Cross Mount
The rear-center cross sill... 
   
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Chevy Pickup Center Cross Mount
The rear-center cross sill was mounted in the same fashion as the front one. The forward center cross doesn't come into play until the actual wood is installed, so that was set aside for now.
Chevy Pickup
Since the rear formally attaches... 
   
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Chevy Pickup
Since the rear formally attaches with the floor in place, I used a couple of pieces of scrap wood to simulate and allow the brace to set in its actual place.
Chevy Pickup Instructions
Traditionally, it's recommended... 
   
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Chevy Pickup Instructions
Traditionally, it's recommended to assemble a bed "off" the truck. However, when going at it alone, it turned out to be a lot less cumbersome to actually put all the pieces together on the frame, where they would end up anyway. Before doing so, I inserted the mounting rod in the forward panel, as it's easier to fish through from top to bottom.

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