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Better Advance for Advance DesignMallory's "Custom-Made" Stovebolt Unilite From the February, 2009 issue of Classic Trucks
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These days, the performance aftermarket has equipped enthusiasts with the ease of adapting modern drivetrains to their vintage mobiles. As of late, you can even "revert" an LS1 from electronic fuel injection to normal aspiration, or throw an electronic overdrive transmission in place of an old three-speed. Yep, all kinds of neat stuff for the modern stuff. But what about neat new stuff for the not-so-new stuff? There are folks who would rather not have their old trucks look/perform nearly like their new trucks, and so all this new fangled "stuff" is of no use. That does not mean the relics are relegated to simply using old stuff, though, as you are about to see. As many companies are working overtime to develop new products for late-model applications, there are people who have kept their feelers on the past, too. When it comes to the venerable Chevy inliners, though there isn't a host of available performance goodies, Stovebolt enthusiasts aren't always stuck with antique equipment. Mallory knows that not everyone runs a small-block Chevy, and not everyone wants an HEI ignition, either. With that in mind, they have developed a "custom order" service for people like us--people with old engines who could use the same hot, efficient spark that Mallory distributors provide for everyone else. In this case, the situation called for a vacuum advance electronic distributor for the early 235ci inline-six. "But the early inliners already came with vacuum advance distributors," you say? Of course they did, but they're also external advance in that the whole distributor moves, not just an internal breaker plate. For low usage applications, the stock Delco centrifugal-vacuum advance is actually fine, but some trucks don't fit that category. Thanks to Mallory's "custom" option, we were able to obtain an "adjustable" vacuum advance UniLite for our 235ci L6--the beloved Loadmaster. In the past, most thought only a non-vacuum advance and a dual-point were only available from Mallory for the 235; not anymore. While in theory it is thought to be the same as the factory Delco points unit, the UniLite is actually worlds apart. For starters, in place of ancient points, the distributor is triggered by Mallory design photo-optic infrared LED system. Along with the vacuum advance's adjustability, the unit's billet housing, and the patented UniLite design, the electronic ignition provides improved combustion efficiency and economy, increased spark plug life, better cold weather starting, and maintenance-free operation; that last part was a seller for us! Along with a canister-style coil--the cool one with the vintage Mallory logo--we were set to upgrade the 235's worn-out ignition system, which had recently come down with a bad case of broken vacuum advance and burned-up coil. Since we'd be "beautifying" the engine with a fancy new dizzy and coil, it seemed like the perfect opportunity to add a little more flare, as well. Of course, we're talking about the one and only Wayne set from Patrick's Antique Cars & Trucks--the mandatory finned and polished aluminum rocker and pushrod covers that give the old inliners that just-right, nostalgic racey look. Just as we put our order in with Patrick's, we became privy to another must-have finned accessory, one with just as much function as form. Astro Coil's new line of finned nostalgia ignition coils is definitely the hot ticket, and unlike a typical coil cover, these units perform up to par with the Mallory UniLite, (we made sure and checked with Mallory techs before causing any damage). The installation is purely straightforward--and we're talking about the entire job, from mechanicals to beautification. The UniLite is a direct drop-in replacement; the Wayne covers work on early and late 235s, thanks to a provided stud kit from Partick's; and the coil, well, it's a coil--a few wires and a couple of nuts. You'll notice that a ballast resistor was wired into the system; we found out that even though the Mallory directions indicated the necessity, it wasn't all that necessary with the electronic ignition. Nevertheless, no harm was done, nor was the performance affected.  Ah, yes, vintage Delco-Remy...  Ah, yes, vintage Delco-Remy equipment. It's still in halfway decent working order, but since this isn't a restoration project, well, preservation isn't an issue. An electronic ignition system was the obvious solution.  Working, but not perfectly--the...  Working, but not perfectly--the vacuum advance was no longer functioning, so once the engine warmed up or was put under load, it didn't have the timing it needed. Easily fixed with a $30 replacement, that would have still left us with a points ignition.  Now, as for the coil--well,...  Now, as for the coil--well, as you can see, it had seen better days. It spends its golden years perched on a shelf with other antiquated parts these days.  As the old system was being...  As the old system was being removed, we found that the points were relatively new, but the presence of a feeler gauge hanging on the firewall suggested the need for constant adjustment! As for the distributor's remaining internals, let's just say they're enjoying retirement with the coil.  A couple things to consider...  A couple things to consider before pulling a distributor: mark the position of the rotor beforehand; mark the position of the oil pump distributor shaft slot; and if you don't have a old engine manual, mark the plug wire/firing sequence. All of this will only aid in getting the engine back running later.  As you can see, the old Delco...  As you can see, the old Delco and the new Mallory UniLite are primarily the same in physical makeup with the exception of the vacuum advance mechanism, not to mention the obvious--dirty and old versus clean and new! Our reference was simply to verify fitment.  Internally, however, the two...  Internally, however, the two distributors are worlds apart. Compared to the old points plate, the UniLite utilizes a photo-optic LED triggering system for more precise timing, not to mention the "trouble-free" maintenance we're looking forward to.  While passing visual comparison...  While passing visual comparison inspection, we wanted to make 100 percent sure the UniLite fit the 235 before continuing on. The only slight issue we ran into was with dropping the shaft into the oil pump slot consistently; a little careful filing on the ends of the blade tip helped.  Our 235 had been reverted...  Our 235 had been reverted with an earlier "two-stud" chrome rocker cover despite having the later four-bolt perimeter provisions. No matter, the Wayne rocker cover is stud-mount only, for which Patrick's offers the stud kits.  Stripped bare, the gasket...  Stripped bare, the gasket surfaces were scraped and cleaned to hospital specs. It was also at this point that all visible internal parts were thoroughly inspected.  To each their own when it...  To each their own when it comes to addressing gaskets. For us, as long as both surfaces are not pitted and in good condition, a good dressing like Gaskasinch is our choice. Unfortunately, we were out of it at the time, and had to resort to Permatex's version. It works the same, but its deep red coloring and more stringy nature tend to cause more of a mess if you're not careful.  Along with the stud conversion...  Along with the stud conversion kit, Patrick's also includes hardware to mount the pushrod cover. The gaskets, however, need to be obtained by the consumer. With all said and done, the Wayne set sure adds a nice touch to the rough-looking engine compartment.  Along with all the "tips"...  Along with all the "tips" your pals provide to help get the timing as close as possible when initially reinstalling a distributor, Mallory recommends setting the optical eye to the nearest (counterclockwise) indicator mark on the trigger plate.  Remembering the position of...  Remembering the position of the original rotor and getting the Mallory to fall in the same position is key, too. With the 235, you'll also want to consider not only the vacuum canister position, but that of the cap clamps as well. The finned side cover can interfere with distributor rotation if a clamp is too close in proximity.
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