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In A Hurry To Stop! - Technical Article - Classic Trucks Magazine

Master Power's Disc Upgrade For '65-72 Ford Trucks
By Grant Peterson
Disc Brakes 1972 F100
Disc Brakes Master Power Brake Kit
The whole shebang! Master... 
   
  read full caption
Disc Brakes Master Power Brake Kit
The whole shebang! Master Power Brake's upgrade kit is quite impressive and includes the new power brake booster, disc/drum master cylinder, combination/proportioning valve, spindles with single piston calipers already installed, and 12-inch American-Made rotors with seals, bearings, and dust caps. Also included is a new kingpin set with new bearings and bushings.
Disc Brakes Tires
Before we got carried away... 
   
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Disc Brakes Tires
Before we got carried away with the install, we checked that the new brakes would fit behind the 15-inch Cragars that were on the truck; this is an important thing to consider with many brake upgrades. Luckily everything cleared.
Disc Brakes Drum Brakes
With the wheels off, we find... 
   
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Disc Brakes Drum Brakes
With the wheels off, we find relatively small stock drum brakes up front, which were fine back in the early '70s. But wouldn't it be nice to stop with the rest of us on the road today? Once the drum is off, just continue the teardown...
Disc Brakes Drum Brake Removal
...Disconnect the brake hoses... 
   
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Disc Brakes Drum Brake Removal
...Disconnect the brake hoses and remove the four bolts that mount the backing plate to the spindle. Fortunately, someone did a fair job of maintaining this truck, making the job a lot easier.
Disc Brakes Tie Rod Seperator
You'll need to get out the... 
   
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Disc Brakes Tie Rod Seperator
You'll need to get out the tie-rod separator/pickle fork to break the steering arms loose from the tie-rod ends.
Disc Brakes Tapered Stop Removal
Before getting the bigger... 
   
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Disc Brakes Tapered Stop Removal
Before getting the bigger hammer to continue driving the kingpins out, make sure you remove the tapered stop that locates the kingpin.
Disc Brakes Kingpins
Here's a look at the new kingpins... 
   
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Disc Brakes Kingpins
Here's a look at the new kingpins laid out and ready with the new nylon bushings, bearings, shims, threaded caps, grease zerks, and the tapered stop.
Disc Brakes Bushing Installation
Install the new bushings into... 
   
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Disc Brakes Bushing Installation
Install the new bushings into the new spindles. Grease the kingpin bore in the axle as well as the kingpins. You can slide the kingpin up from the bottom of the spindle enough so that the bearing will sit on it and lift the whole assembly up into place, pushing the kingpin up the rest of the way to hold everything. Use the shims to take up any extra play if needed. Once it is deemed good than install the stop and threaded caps with zerks. Now would be a good time to hook up the new brake hoses, too.
Disc Brakes Complete Disc Brakes
Once the spindle/kingpin task... 
   
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Disc Brakes Complete Disc Brakes
Once the spindle/kingpin task is complete, so is the disc brake installation! Thanks to Master Power, the unit comes pre-assembled, which means no packing bearings with grease, installing races, etc. From here, attention immediately moved to the engine compartment.
Disc Brakes Master Cylinder
Outta here! Here's the stock... 
   
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Disc Brakes Master Cylinder
Outta here! Here's the stock master and booster before it's yanked. Unhook the brake lines and unbolt the master cylinder and then the booster.
Disc Brakes Pushrod Measurment
With both boosters on the... 
   
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Disc Brakes Pushrod Measurment
With both boosters on the bench, measure the original pushrod and adjust the new one to this length for reference before installing.
Disc Brakes Booster
When you get the booster in... 
   
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Disc Brakes Booster
When you get the booster in place, insert the new plunger with the flared side going into the booster.
Disc Brakes Master Cylinder Installation
Don't force it! Make sure... 
   
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Disc Brakes Master Cylinder Installation
Don't force it! Make sure when the new master cylinder gets into place that the plunger seats into the middle of the piston in the master.
Disc Brakes Combination Valve
This new combination valve... 
   
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Disc Brakes Combination Valve
This new combination valve is needed when adding disc brakes to a drum/drum system. This will work with the new master cylinder to get and keep the right brake pressure to all four wheels. The stock pressure safety switch was mounted down off the frame and will no longer be needed; use the fittings supplied to eliminate it. If you want, you can reuse the stock hard line coming up from this point; you will just need to tweak it a little.
Disc Brakes Master Cylinder
With all the new Master Power... 
   
  read full caption
Disc Brakes Master Cylinder
With all the new Master Power parts installed, here's how it looks. The U-shaped hard lines from the master cylinder to the combination valve are also included and come pre-bent. All that's left now is to bleed the system and road-test everything.
Blue Oval Truck Parts
www.blueovaltruckparts.com
Master Power Brakes
Mooresville
NC
888/351-8785

mpbrakes.com

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