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Box Drop, Part 2

Bring it down out back!
Photography by Bob Ryder
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This is surely a familiar... 
   
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This is surely a familiar site for many a trucker-axle-over-spring rear suspension. If you're one of them there off-roaders, this setup is great. For us who like our trucks a little close to Mother Earth, there's some changing that needs to be done!
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Flipping the rearend housing... 
   
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Flipping the rearend housing on top of the leaf springs is the easy part. It's the cutting of the frame that can slow you down if you're not equipped with a plasma cutter, or at the very least, a good torch or a cut-off wheel.
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Using Belltech's supplied... 
   
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Using Belltech's supplied template, the framerail was marked for the subsequent notch.
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By far, the quickest way to... 
   
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By far, the quickest way to get the notch cut out of your frame is by using a plasma cutter.
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Cleaner than a torch, it won't... 
   
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Cleaner than a torch, it won't give you quite as perfectly straight a cut as a die-grinder...
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...but you'll have the desired... 
   
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...but you'll have the desired portion removed in no time.
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The slightly wavy cut line... 
   
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The slightly wavy cut line was easily cleaned up with an air grinder.
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The stamped and welded sheetmetal... 
   
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The stamped and welded sheetmetal notch plate from Belltech will slide right into place. Designed as a bolt-in item, it can also be welded to the framerail for added strength.
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To utilize the bolt-in feature,... 
   
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To utilize the bolt-in feature, simply run a drill through the provided holes and install the supplied hardware.
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As mentioned above, if you're... 
   
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As mentioned above, if you're worried about structural issues, by all means weld the notch plate in!
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And don't forget the urethane... 
   
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And don't forget the urethane bump stops--safety first!

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