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Project Old School, Part VI

Chrome & Flames. Finally!
By Jeremy Cook
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With the countdown at roughly... 
   
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With the countdown at roughly 72 hours, Faded Kolors' Lance Laverty got busy on Old School. He chalked out, per my instructions, "big, non-overlapping, old-style flames that are not quite symmetrical." To me, most of today's flame jobs have evolved from an art to a science. Old School had to be different. Chris and I managed to stay in Lance's way the entire time while we installed the new windshield (straight out the yellow pages, the '60-66 windshields are still readily available) along with the back window.
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Lance laid out a traditional... 
   
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Lance laid out a traditional set of flames on the hood and behind the front-wheel openings. Then he carried a third section of flames down the center section of the truck--which I suggested should go all the way to end of the bed, and I do believe I heard Lance mention something about my mother.
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Front and center on the hood,... 
   
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Front and center on the hood, Lance left his trademark, the Faded Kolors' logo outlined with Von Dutch-style striping.
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Next on the agenda was sectioning... 
   
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Next on the agenda was sectioning the front of the frame so the bumper would fit closer to the body. After some careful measuring, Chris lopped off the end of each framerail.
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An inch and a half of length... 
   
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An inch and a half of length was taken out before the ends were welded back up.
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The top edge of the frame... 
   
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The top edge of the frame had a rise in it that was also trimmed, and the notch on the grille surround had to be enlarged slightly so it would not rub on the frame.
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Stockton Wheel made the "stock"... 
   
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Stockton Wheel made the "stock" steelies for Old School. They're actually stock centers with brand-new outer hoops that are 7 inches wide as opposed to the stock 5.5 inches. Stockton also provides a powdercoating service. We ordered ours up in Baron Red. To provide true one-stop shopping, Stockton even has a complete line of hubcaps and trim rings. Here we tried their ring and Chevy cap just for kicks.
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Now we were starting to get... 
   
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Now we were starting to get excited! All we need now is chrome.
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We bolted up the tailgate... 
   
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We bolted up the tailgate using the stock hinges, but since we shaved the latches, we needed a quick fix to hold it closed.
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Mom and pop hardware to the... 
   
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Mom and pop hardware to the rescue! These galvanized latches are not the most high-tech solution in the world, but that's precisely the point. And they work great.
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The GMC grille from American... 
   
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The GMC grille from American Classic was next to be installed. We were thoroughly impressed with the restoration and re-chroming job they did. From what they told us, there are not many good examples of this grille left. Using new, stainless hardware, we bolted-in the headlight buckets, which we previously sandblasted and painted. We also attached the center bracket and GMC letters that American Classic provided.
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Our new tri-bar headlights... 
   
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Our new tri-bar headlights came from Southern Rods. They fit under the re-chromed bezel between the cup and ring.
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In order to accommodate the... 
   
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In order to accommodate the halogen bulb, the tri-bar headlights are larger in back than a standard sealed-beam headlight. The cups had to be opened up slightly.
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Each of the four headlight... 
   
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Each of the four headlight assemblies was screwed into place on the grille.
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The bezel fit tightly around... 
   
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The bezel fit tightly around the lights and was held in place with three stainless screws.
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We ran new leads for the headlights... 
   
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We ran new leads for the headlights so we would not have to take the grille apart later to replace them. Pretty smart, eh?
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Now the entire assembly was... 
   
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Now the entire assembly was set in place and held...
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...while the eight bolts were... 
   
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...while the eight bolts were installed from the backside. The two outer holes were in the wheelwell. The two inner holes were down in front of the radiator.
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We were ready for our new... 
   
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We were ready for our new front bumper from Brothers. It's triple-chrome plated and carries a lifetime warranty. Brothers also has bumpers available in raw steel for painting.
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With the bumper held in place... 
   
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With the bumper held in place over the frame ends...
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...the bumper bolts were installed... 
   
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...the bumper bolts were installed and tightened down from behind.
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The outer brackets had to... 
   
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The outer brackets had to have their holes elongated slightly since we shortened our frame.
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Next was the rear bumper.... 
   
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Next was the rear bumper. Why are we showing it upside down, you ask? Because that's the way we installed it.
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We thought the '60-66 rear... 
   
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We thought the '60-66 rear bumpers were perfectly flat, but the bottom edge actually protrudes out a bit farther than the front. We had to make it flat for our plan to work. So we taped it up to protect the chrome and ground it down.
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You can see that the inner... 
   
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You can see that the inner bumper brackets for the rear had to be heavily modified for the bumper flip. Chris sliced the ends off and determined the correct length and angle before making a second cut. Then the ends were swapped and welded back to the brackets. Like the front, the change in length of the center bracket required the holes to be elongated on the outer brackets.
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The inner bracket was slid... 
   
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The inner bracket was slid into the frame and the front-most bolt was installed.
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Then the second bolt attached... 
   
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Then the second bolt attached to the outer bracket.
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Now the bumper could be held... 
   
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Now the bumper could be held in place...
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...while the four bumper bolts... 
   
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...while the four bumper bolts were tightened from behind.
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Brothers also carries the... 
   
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Brothers also carries the bezels, gaskets, and lenses for '60-66 trucks. We sandblasted our old housings and painted them prior to installation.
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The housing sat on top of... 
   
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The housing sat on top of the housing and was held in place with two screws.
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The gasket and lens was then... 
   
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The gasket and lens was then screwed into the housing. Check out how closely that bumper fits to the bed.
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I'm not really concentrating... 
   
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I'm not really concentrating on the interior as of yet, but I had to make it Paso--presentable. I bolted the smooth door panels onto the smooth doors with screws from Brothers. Since I had no door glass yet, I put chrome plugs in the window crank holes.
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I put the gauge panel back... 
   
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I put the gauge panel back in, along with the glovebox door, and put the horn ring and button back on the stock white steering wheel. I threw a black carpet remnant and four-dollar rubber floor mats on the floor, then painted the areas of the floor that weren't covered flat black. Finishing off my no-buck, one-hour interior is the very first part I bought for Old School--the all-important Mexican blanket, in matching colors, of course!
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Well, another day, another...... 
   
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Well, another day, another... night without sleep. This project is really starting to take shape, so don't miss next month when we rip out the stock suspension, set up front discs and airbags, and hit the road for Paso.
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