You have to wonder if the Chevrolet engineers that designed the Suburban ever thought that it could look like this. And if the Cal-Trans orange paint and '99 Supra taillights aren't enough to make them smile, maybe triggering the ride height control system from the key-chain remote will do the trick. This is the AccuAir demo vehicle for 2003. They wanted to give us a chance to see how their system works, and how it installs on a vehicle, which many of our readers can relate with. Dustin Heon, design engineer at AccuAir explains, "Classic truck owners are the perfect audience for our system because it works off of direct measurement. It is the answer for a truck that is air ride equipped. When you put a load in your truck, our system will compensate."
Lets start by explaining how the system works. It uses a small onboard computer that reads position sensors mounted at each corner of the suspension to determine the height of your car. You still have manual air control, but the system gives you the ability to save any three of your favorite heights and re-obtain them at the touch of a button. To set your favorite positions, you first bring the vehicle to a desired height using the manual control buttons. Then simply hold the numbered button that you wish to save this position as; similar to setting a stereo preset.
The key to the AccuAir system is the fact that it bases measurements on height, not air pressure. If you load the vehicle with passengers or cargo, the system compensates after you hit one of the height buttons. The advantage for those of you that wish to avoid tire wear and poor handling is that you can now have the vehicle aligned at one of the positions and repeatedly obtain this "drive-height" for the life of the vehicle. Having preset heights is especially useful when approaching an obstacle like a speed bump, because you can obtain a higher stance by hitting only one button. An "all-down" function airs the vehicle down at the touch of a button for parking lots. The system also has a "lift on start" feature that you can use if preferred. It allows you to tee into the starter solenoid wire, so that your vehicle automatically obtains your "drive-height" every time you start it.
AccuAir has designed their system to compliment all other air ride packages on the market that use solenoids. Depending on the plumbing arrangement that you are using, the system can be ordered with one, two, three or four sensors. With the AccuAir system, pressure gauges are no longer necessary. You have the option of using the standard rocker switches and adding a few extra buttons for the heights, or eliminating those switches to use their state-of-the-art billet aluminum control panel. This compact unit is backlit with fiber optics that are available in a variety of colors. This backlighting turns on with your headlights or dash lights. They put threaded holes in the back of the control panel, and sized it to take the spot of a standard sized stereo face so that it can mount on a dash or console. They also offer a key-chain remote control that triggers your three favorite positions and the all-down function from a distance.
Understanding sensor mounting is the key to installing the AccuAir system. The Ford position sensors that they use have a total travel of 3.25 inches. Most air bag suspensions move the tires a total of 6 - 9 inches. So a spot closer to the arm's pivot point that moves only 3 - 3.25 inches must be found to mount the lower ball stud. "A sensor can be smashed or pulled apart if your measurements are incorrect". Heon warned, 'The best way to determine where to mount the sensors is by having the car or truck on an automotive lift with ramps, so you can run the vehicle up and down while you are underneath." They suggest looking at their website for examples of sensor installation for different suspension configurations.
Art Langtry, head engineer at AccuAir explains, "Customer satisfaction is our primary goal. We can make changes to your computer routine to meet your specific desires." He explained an example where a customer had a small compressor and tank and was having to wait too long for the front to lift, so he needed a routine written for better air consumption. They made a special program for that customer that lifts the front first, and then the rear.
That old phraxe "you get what you pay for" is something that the AccuAir system stands true for. You can look forward to seeing their systems operating on many of the pro-built hotrods and daily-driven vehicles with air bags. Although they are concentrating on the control system portion of air ride, they can also supply you with solenoids, compressors, tanks and plumbing. Heon hinted at an improved design on the solenoids commonly used today; they should have this product ready for the market in the spring of 2003.
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 AccuAir's four-way Deluxe...  AccuAir's four-way Deluxe Package sits on the hood of their 2003 demo vehicle. The quality seen in each of these parts is also present in the owner's manual/installation instructions and the product's custom fit foam packaging. Notice the all-inclusive 16 foot color-coded wiring harness and OEM-style sensor cables. |
 The ECU can be mounted in...  The ECU can be mounted in any clean and dry spot. For this installation the guy's at AccuAir decided to mount their ECU on the inside of the glove box door. You may decide to mount the control panel in a variety of other locations or leave it un-mounted and stored under a seat until you are ready to use it. After component mounting was complete, it was time to connect the (eight) wires to the solenoids and crimp the three wires coming in from each of the (four) sensors. |
 The RF Receiver for the key-chain...  The RF Receiver for the key-chain remote was mounted on the dash for best range, but can be mounted under the dash or under the vehicle if you prefer. The remote system will work from over 100 feet away if the receiver is mounted without obstructions. |
 The 6 foot connections from...  The 6 foot connections from the Control Panel and the Remote Receiver are RJ-11 phone cords allowing them to be plugged in easily and extended if necessary. Notice the dip-switches on the left to tell the computer how many sensors you are using, and the dip-switches on the right to set your personal remote frequency; similar to a garage door opener. |
 The finished wiring connector...  The finished wiring connector locks into the high quality Amp Seal plug on the ECU. The gray connector, not in use here, is for the Basic Package that allows you to wire in your own buttons and switches instead of using the AccuAir control panel. |
 The AccuAir controller can...  The AccuAir controller can be mounted in a variety of locations and eliminates the need for gauges making air ride vehicles operate much simpler. Here we mounted it in place of the stock radio. |
 Not shown is some trial and...  Not shown is some trial and error to find where to mount the sensor on the lower trailing arm to achieve the desired 3.25-inches of sensor travel. Moving the mounting point closer to the arm's pivot point reduces the sensor travel. This photo shows the aired out measurement of 6.25 inches from ball stud to ball stud. This stainless hardware is included in the package, yet longer brackets like the one coming off of the frame may need to be fabricated for your application. Care must always be used to make sure that the sensors are free from collision with any other moving components. |
 Here with the vehicle fully...  Here with the vehicle fully aired up, the measurement is 9.5 inches, and
9.5 - 6.25 = 3.25 inches. |
 When the hardware installation...  When the hardware installation is finished, the sensor can be popped onto the ball studs, and the cable run to the ECU. In some cases the lower portion of the sensor may need to be rotated to make mounting easiest for your application. Loosening one of the sensor boot clamps allows it to be easily rotated. |
 This is the Shock Mount kit...  This is the Shock Mount kit that AccuAir can supply you with if applicable. The sensors can be mounted off of the shocks only if the shock travel is less than 3.25 inches. The upper end of the sensor will mount to the stationary shock bolt. |
 With the shock mounts in place...  With the shock mounts in place and the vehicle aired all of the way down, the lower mount was adjusted until the ball stud to ball stud measurement was 6.25 inches. |
 To double-check the travel,...  To double-check the travel, we aired the vehicle all of the way up and got a measurement of 9.5 inches. |
 The finished front view shows...  The finished front view shows how clean and simple the shock mounting sensors can be. |