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No Fuelin'

The benefits of a new gas tank can't always be seen
From the February, 2009 issue of Classic Trucks
0204Ct Gastank 01
The Brothers factory fit tank... 
   
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0204Ct Gastank 01
The Brothers factory fit tank in its gas tank package make up comes with all the 'goodies' such as the tank, straps, and AC Delco sending unit.
0204Ct Gastank 02
Our '72 Suburban had an aftermarket... 
   
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0204Ct Gastank 02
Our '72 Suburban had an aftermarket tank fitted to it. We found this to be way too much gasoline and tank weight to drive around town and still have the truck handle well. Time to remove.
0204Ct Gastank 03
Remember to detach all of... 
   
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0204Ct Gastank 03
Remember to detach all of the existing fuel lines, electrical connections, filler pipes, etc...before dropping the tank. Also, remember now is the time to check these components out and, if necessary, change them.
0204Ct Gastank 04
Yep, first step is to remove... 
   
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0204Ct Gastank 04
Yep, first step is to remove the gasoline, good idea to make sure the tank has as little fuel as possible in it when the emptying process begins.
0204Ct Gastank 05
The AC Delco gas tank-sending... 
   
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0204Ct Gastank 05
The AC Delco gas tank-sending unit is available from Brothers separately and dialed into the particular truck, engine, and tranny combo that you have. In our case we needed a '72 unit for a V-8 with an automatic (PN GTSV872).
0204Ct Gastank 06
Removing the old tank wasn't... 
   
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0204Ct Gastank 06
Removing the old tank wasn't difficult but it did necessitate removing the interior carpeting to get at the mounting bolts. We then had to fill the holes drilled in the factory wooden floor with a silicone to seal.
0204Ct Gastank 07
The lock ring assembly starts... 
   
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0204Ct Gastank 07
The lock ring assembly starts by bolting the base plate (right) into position. The actual lock ring (left) sandwiches the gas tank sending unit to the base plate.
0204Ct Gastank 08
The rubber O-ring is critical... 
   
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0204Ct Gastank 08
The rubber O-ring is critical as it seals the sending unit preventing any leakage. It mounts between the sending unit and gas tank.
0204Ct Gastank 09
You can use straight fittings... 
   
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0204Ct Gastank 09
You can use straight fittings on the side of the tank but you will need a 90 degree fitting for use on the top of the tank--necessary for clearance between tank and flooring of truck.
0204Ct Gastank 10
The sending unit 'locked'... 
   
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0204Ct Gastank 10
The sending unit 'locked' into position with sending unit electrical leads in place.
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The positioned brass fitting... 
   
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0204Ct Gastank 11
The positioned brass fitting will eventually be outfitted with a rubber hose that will serve as the tank's vent system when filling with gasoline.
0204Ct Gastank 12
These holes come in the Brothers... 
   
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0204Ct Gastank 12
These holes come in the Brothers tank and accommodate the filler neck (far right), vent hose (center), and return line (left) ideal for a fuel injected engine application.
0204Ct Gastank 13
Remember the 90 degree fitting... 
   
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0204Ct Gastank 13
Remember the 90 degree fitting we spoke about earlier? Here it's in position on the top of the tank and linked to a rubber hose which is part of the emission system on the '72 truck.
0204Ct Gastank 14
Since we aren't using the... 
   
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0204Ct Gastank 14
Since we aren't using the return line in-tank mounting point we have placed a plug to seal off the hole until future use.
0204Ct Gastank 15
The tank mounting straps are... 
   
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0204Ct Gastank 15
The tank mounting straps are bolted to the frame with conventional nuts and bolts. From here the straps are formed around the bottom of the tank and then to the other side...
0204Ct Gastank 16
J-bolts are used on one side,... 
   
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0204Ct Gastank 16
J-bolts are used on one side, allowing the straps to be cinched tight holding the tank in position. There are lips on the tank that position it between the truck frame rails.
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This tank is set up for EFI... 
   
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0204Ct Gastank 17
This tank is set up for EFI with its fittings.
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The tank, while holding 21... 
   
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The tank, while holding 21 gallons, takes very little space underneath and makes a tremendous difference in the handling of the truck.
0204Ct Gastank 19
An external Holley fuel pump... 
   
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0204Ct Gastank 19
An external Holley fuel pump is being used rather than an internal tank pump or a mechanical fuel pump (the latter isn't recommended for fuel injection).
0204Ct Gastank 20
Here's the same tank mounted... 
   
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0204Ct Gastank 20
Here's the same tank mounted within the frame rails of a '67 pickup.
0204Ct Gastank 21
Here's an example of an external... 
   
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0204Ct Gastank 21
Here's an example of an external fuel filler neck.
SOURCES
Brothers Chevrolet & GMC Truck Parts
801 E. Parkridge Ave, Dept. CT
Corona, CA 92879
(800) 977-2767
www.brotherstrucks.com


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